Piston ring
A piston ring is an open-ended ring that fits into a groove on the outer diameter of a piston in a reciprocating engine such as an internal combustion engine or steam engine.
The three main functions of piston rings in reciprocating engines are:
- Sealing the combustion/expansion chamber.
- Supporting heat transfer from the piston to the cylinder wall.
- Regulating engine oil consumption.[1]
The gap in the piston ring compresses to a few thousandths of an inch when inside the cylinder bore.
Automotive
Most automotive pistons have three rings: The top two while also controlling oil are primarily for compression sealing (compression rings); the lower ring is for controlling the supply of oil to the liner which lubricates the piston skirt and the compression rings (oil control rings). Typical compression ring designs will have an essentially rectangular cross section or a keystone cross section. The periphery will then have either a barrel profile (top compression rings) or a taper napier form (second compression rings). There are some taper faced top rings and on some old engines simple plain faced rings were used.
Oil control rings typically are of three types: (1) single piece cast iron, (2) helical spring backed cast iron or steel, or (3) multipiece steel. The spring backed oil rings and the cast iron oil rings have essentially the same range of peripheral forms which consist of two scraping lands of various detailed form. The multipiece oil control rings usually consist of two rails or segments (these are thin steel rings) with a spacer expander spring which keeps the two rails apart and provides the radial load.
Wear due to ring load on the bore
Piston rings are subject to wear as they move up and down the cylinder bore due to their own inherent load and due to the gas load acting on the ring. To minimize this, they are made of wear-resistant materials, such as cast iron and steel, and are coated or treated to enhance the wear resistance. Two-stroke port design is critical to ring life. Newer modern motorcycle manufacturers have many single function but serrated ports to retain the ring. Typically, top ring and oil control rings will be coated with Chromium, or Nitrided[2], possibly plasma sprayed[3] or have a PVD (physical vapour deposit) ceramic coating. For enhanced scuff resistance and further improved wear, most modern diesel engines have top rings coated with a modified chromium coating known as CKS or GDC [4], a patent coating from Goetze which has aluminium oxide or diamond particles respectively included in the chrome surface. The lower oil control ring is designed to leave a lubricating oil film, a few micrometres thick on the bore, as the piston descends. Three piece oil rings, i.e. with two rails and one spacer, are used for four-stroke gasoline engines.
Fitting new piston rings
When fitting new piston rings, the end gap is a crucial measurement. In order that a ring may be fitted into the "grooves" of the piston, it is not continuous but is broken at one point on its circumference. The ring gap may be checked by putting the ring into the bore/liner (squared to bore) and measuring with a feeler gauge. End gap should be within recommended limits for size of bore and intended "load" of engine. Metals expand with a rise in temperature, so too small a gap may result in overlapping or bending when used under hot running conditions (racing, heavy loads, towing), and even at normal temperatures, a small ring gap may lead to ring gap closure, ring breakage, bore damage and possible seizure of the piston. Too large a gap may give unacceptable compression and levels of blow-by gasses or oil consumption. When being measured in a used bore it may indicate excessive bore wear or ring wear.(Radial wear on ring face reduces thickness of used/worn ring (face wear in bore) essentially decreasing face circumference of ring and thereby increasing size of ring end gap.)
When fitting new rings to a used engine, special "ridge dodger" rings are sometimes used for the top compression ring, to improve compression and oil consumption without reboring the cylinder. These have a small step of iron removed from the top section to avoid making contact with any wear ridge at the top of the cylinder, which could break a conventional ring. Generally, these are not recommended as they are probably not required and may give inferior oil consumption. A more acceptable method is to remove the wear ridge with a "ridge reamer" tool before lightly honing the bore to accept new rings. In fact if the "ridge " is measured it will generally be apparent it is not really a ridge but a relatively local hollow caused by the top ring near the ring reversal point. The upper edge of this hollow will take the form or a "ramp" about 2mm long from the point of maximum wear to the point of zero wear. In this case there is not actually any ridge to hit, so light honing may be all that is required.
External links
- Hastings Piston Rings
- Tech Tips for Automotive Mechanics
- Federal-Mogul Piston Ring Handbook
- piston rings summary video
- Piston Ring Museum
- Federal Mogul, manufacturer
- Construction of Piston Rings